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What are the main advantages of CNC five-axis machining?
Add Time:2025-03-28
 

CNC five-axis machining advantages are as follows:

Maintain the best cutting state of the tool: five-axis CNC machining can maintain the best cutting state of the tool and improve cutting conditions.


Effectively avoid tool interference: For parts such as impellers, blades and integral blades used in the aerospace field, three-axis equipment cannot meet process requirements due to interference reasons. And five-axis machine tools can meet.


Reduce clamping times: The five-axis machining center can reduce reference conversion and improve machining accuracy. In the actual processing, only one clamping, processing accuracy is easier to be guaranteed.


Improve machining quality and efficiency: Five-axis CNC machining five-axis machine tools can use tool side edge cutting, processing efficiency is higher.


Shorten the production process chain: The complete processing of the five-axis CNC machine tool greatly shortens the production process chain, which can simplify production management and planning.


Shorten the new product development cycle: For enterprises in aerospace, automotive and other fields, some new product parts and molding mold shapes are very complex, and the accuracy requirements are high, so the five-axis CNC machining center with high flexibility, high precision, high integration and complete processing ability can well solve the precision and cycle problems of complex parts processing in the process of new product development. Greatly shorten the development cycle and improve the success rate of new products.


Improve cutting efficiency: can be processed with greater cutting depth and higher feed speed, improve cutting efficiency; And the change of the tool Angle can reduce the cutting length and extend the tool life.


Wide range of application: suitable for the processing of various materials, including metal, plastic, composite materials, etc., widely used in aerospace, automotive, mold manufacturing and other fields, can meet the complex parts of high-precision, high-efficiency processing needs.


Improve surface quality: Avoid the zero center line speed on the ball cutter to obtain better surface quality; The use of tools to keep the machining surface of complex molds vertical can greatly improve the utilization rate of the spindle; The five-axis machining principle used in bevel milling machine can eliminate the rib caused by the ball knife and reduce the need for manual cleaning of the mold surface; The part is positioned closer to the cutting tool, and the last two axes allow for quick tools that do not swing excessively, resulting in a high-quality surface finish; Helps create surfaces with high quality finishes.


Save time and cost: in the general machining center can save a lot of time, reduce the process and fixture in the processing process, effectively reduce the processing time and auxiliary time of parts; The five-axis machining technology solves the problem of multiple repositioning accuracy of the workpiece at a complex Angle, and saves the high cost of manufacturing multiple instruments in the traditional way. High productivity, the spindle speed is large, the feed range is large, the cutting ability is strong, is entering the era of high-speed processing, its processing and high-speed cutting fast moving positioning shorten the turnover time of semi-finished products, improve production efficiency and accuracy.


In summary, CNC five-axis machining has many advantages, can significantly improve the processing efficiency and quality, suitable for a variety of materials and complex parts processing.